Design and application of low-temperature heat pump belt drying technology in soy sauce residue drying process
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Hunan Qingyuan Huajian Environmental Technology Co., Ltd., Changsha, Hunan 410000, China

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    Abstract:

    Objective To address key issues in conventional soy sauce residue drying processes, including high energy consumption, severe equipment corrosion, and the susceptibility of heat-sensitive nutrients to degradation, a novel integrated drying system was designed and developed to achieve high efficiency, energy savings, and reliable product quality.Methods The system integrates key technologies such as spiral air-duct drying and two-stage dust removal. Based on the reverse Carnot cycle principle of a heat pump, a low-temperature drying environment of 40~75 ℃ was established, with the aim of reducing energy consumption while maximizing the retention of the material’s original quality.Results The system achieved a processing capacity of 130 t/d (initial moisture content of 32%) and was able to consistently reduce the moisture content of soy sauce residue to below 15%. The specific moisture extraction rate reached 3.3 kg/(kW·h), demonstrating significant energy-saving performance. Physicochemical analysis confirmed that the retention rate of key nutrients, such as crude protein, exceeded 95% after drying. The dried residue exhibited stable properties, met food-grade standards, and could be directly used for subsequent resource utilization.Conclusion The integrated low-temperature heat pump belt drying system developed in this study effectively resolves the conflict between energy efficiency and product quality in soy sauce residue drying. It provides a reliable technical solution for the efficient and high-value utilization of high-salt, high-moisture, and heat-sensitive by-products.

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刘树模,王亮亮,齐岩,等.低温热泵带式烘干技术在酱油渣烘干工艺中的设计与应用[J].食品与机械英文版,2026,(7):186-193.

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History
  • Received:May 26,2025
  • Revised:March 04,2026
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  • Online: July 25,2026
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