基于Rocky DEM的辊式磨粉机辊齿参数优化
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河南工业大学机电工程学院,河南 郑州 450001

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张超(1991—),男,河南工业大学副教授,博士。E-mail:zcjd.haut.edu.cn

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河南省科技厅自然科学项目—科技攻关项目(编号:242102110133);河南省科技研发计划联合基金(编号:242103810063)


Optimization of roller tooth parameters for roller mill based on Rocky DEM
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Mechanical and Electrical Engineering Institute, Henan University of Technology, Zhengzhou, Henan 450001, China

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    摘要:

    目的 探究1B辊式磨粉机中齿辊的表面技术参数对小麦研磨工艺效果的影响,并对表面技术参数进行优化。方法 采用Rocky DEM软件对齿辊的研磨过程进行仿真模拟,以齿辊的齿角、锋角、齿顶宽和斜度为变量,分析其对小麦剥刮率及磨损量的作用效应,并综合运用单因素法与正交试验结合矩阵分析,对试验结果进行系统评估。结果 1B齿辊磨损量最小且能够保持较高剥刮率时的表面技术参数组合为齿角110°、锋角40°,齿顶宽0.4 mm,斜度3%;齿辊表面技术参数对剥刮率和磨损量的影响程度从大到小依次为斜度、锋角、齿角、齿顶宽。结论 通过多指标正交试验矩阵分析与评定,完成齿辊表面技术参数优化并构建回归方程,有效提升了辊式磨粉机的研磨效果,同时降低了齿辊磨损量。

    Abstract:

    Objective To investigate the effects of the surface technical parameters of the toothed roller in a 1B roller mill on the wheat grinding process and to optimize these surface technical parameters.Methods The grinding process of the toothed roller was simulated using Rocky DEM software. Tooth angle, sharpness angle, tooth tip width, and inclination were selected as variables to analyze their effects on wheat scraping rate and wear loss. Single-factor experiments and orthogonal experiments combined with matrix analysis were comprehensively applied to systematically evaluate the experimental results.Results The optimal combination of surface technical parameters for the 1B toothed roller, which resulted in minimum wear loss while maintaining a relatively high scraping rate, was a tooth angle of 110°, sharpness angle of 40°, tooth tip width of 0.4 mm, and inclination of 3%. The degree of influence of the surface technical parameters of the toothed roller on scraping rate and wear loss, in descending order, was inclination, sharpness angle, tooth angle, and tooth tip width.Conclusion Through multi-index orthogonal experimental matrix analysis and evaluation, the optimization of the surface technical parameters of the toothed roller was completed and a regression equation was constructed, effectively improving the grinding performance of the roller mill while reducing the wear loss of the toothed roller.

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引用本文

刘一帆,张超,郭行.基于Rocky DEM的辊式磨粉机辊齿参数优化[J].食品与机械,2026,42(8):88-95.
Liu Yifan, Zhang Chao, Guo Xing. Optimization of roller tooth parameters for roller mill based on Rocky DEM[J]. Food & Machinery,2026,42(8):88-95.

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  • 收稿日期:2025-09-02
  • 最后修改日期:2026-04-10
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  • 在线发布日期: 2026-09-22
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