低温热泵带式烘干技术在酱油渣烘干工艺中的设计与应用
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湖南清源华建环境科技有限公司,湖南 长沙 410000

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王亮亮(1987—),男,湖南清源华建环境科技有限公司高级工程师,硕士。E-mail:wanglianglinag984@163.com

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Design and application of low-temperature heat pump belt drying technology in soy sauce residue drying process
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Hunan Qingyuan Huajian Environmental Technology Co., Ltd., Changsha, Hunan 410000, China

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    摘要:

    目的 针对传统酱油渣烘干工艺存在的能耗高、设备腐蚀性强及热敏性营养成分易损失等关键问题,设计开发高效、节能且能保障产品品质的新型一体化干燥系统。方法 该系统集成了螺旋风道干燥与双级除尘等关键技术,通过热泵的逆卡诺循环原理,实现了40~75 ℃的低温干燥环境,以期在降低能耗的同时,最大程度保留物料的原有品质。结果 该系统处理能力达130 t/d(初始含水率32%),能稳定地将酱油渣含水率降至15%以下,且单位能耗除湿量高达3.3 kg/(kW·h),节能效果显著。理化分析证实,干化后酱油渣的粗蛋白等核心营养物质保留率达95%以上,性质稳定,符合食品级标准,可直接用于后续资源化利用。结论 研究开发的一体式低温热泵带式烘干系统,解决了酱油渣干燥过程中能效与产品品质难以兼顾的矛盾,为高盐、高湿、热敏性副产物的高效、高值化资源处理提供了可靠的技术方案。

    Abstract:

    Objective To address key issues in conventional soy sauce residue drying processes, including high energy consumption, severe equipment corrosion, and the susceptibility of heat-sensitive nutrients to degradation, a novel integrated drying system was designed and developed to achieve high efficiency, energy savings, and reliable product quality.Methods The system integrates key technologies such as spiral air-duct drying and two-stage dust removal. Based on the reverse Carnot cycle principle of a heat pump, a low-temperature drying environment of 40~75 ℃ was established, with the aim of reducing energy consumption while maximizing the retention of the material’s original quality.Results The system achieved a processing capacity of 130 t/d (initial moisture content of 32%) and was able to consistently reduce the moisture content of soy sauce residue to below 15%. The specific moisture extraction rate reached 3.3 kg/(kW·h), demonstrating significant energy-saving performance. Physicochemical analysis confirmed that the retention rate of key nutrients, such as crude protein, exceeded 95% after drying. The dried residue exhibited stable properties, met food-grade standards, and could be directly used for subsequent resource utilization.Conclusion The integrated low-temperature heat pump belt drying system developed in this study effectively resolves the conflict between energy efficiency and product quality in soy sauce residue drying. It provides a reliable technical solution for the efficient and high-value utilization of high-salt, high-moisture, and heat-sensitive by-products.

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刘树模,王亮亮,齐岩,等.低温热泵带式烘干技术在酱油渣烘干工艺中的设计与应用[J].食品与机械,2026,(7):186-193.
Liu Shumo, Wang Liangliang, Qi Yan, et al. Design and application of low-temperature heat pump belt drying technology in soy sauce residue drying process[J]. Food & Machinery,2026,(7):186-193.

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  • 收稿日期:2025-05-26
  • 最后修改日期:2026-03-04
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  • 在线发布日期: 2026-07-25
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