油茶果分级破壳加工生产线的设计与试验
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湖北工业大学农机工程研究设计院,湖北 武汉 430068

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刘明勇(1985—),男,湖北工业大学副教授,博士。E-mail:lmy8508@hbut.edu.cn

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湖北省农机装备补短板核心技术应用攻关项目(编号:HBSNYT202208)


Design and experiment of Camellia oleifera fruit grading and shelling processing line
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Hubei University of Technology, Hubei Agricultural Machinery Engineering Research and Design Institute, Wuhan, Hubei 430068, China

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    摘要:

    目的 解决当前油茶果破壳设备普遍存在的易损伤茶籽、茶壳完整性不佳以及油茶鲜果加工效果不佳的问题。方法 设计一种集上料机、圆盘分级机和3台揉搓破壳机为一体的圆盘分级揉搓式油茶果生产线。以上料速度、分级准确率和分级半径误差为指标,对上料机和圆盘分级机进行离散元仿真分析;以破壳率和破籽率为指标,对揉搓破壳机进行离散元和RecurDyn软件的联合仿真,将仿真结果和样机试验结果进行对比分析。结果 当上料机的输送带速度<0.14 m/s,圆盘分级机的喂入量<40 s-1,揉搓破壳机的揉搓间隙<3 mm,揉搓速度为35 rad/min时,综合破壳效率最佳,平均脱壳率>97%,破损率<3%。结论 该油茶果生产线机器具有较高的脱壳率和较低的破损率。

    Abstract:

    Objective To address the common problems existing in current Camellia oleifera fruit shelling equipment, such as easy damage to seeds, poor integrity of shells, and unsatisfactory processing effect of fresh fruits.Methods A disc grading and rubbing type Camellia oleifera fruit production line is designed by integrating a feeding machine, a disc grader and three rubbing shelling machines. Taking the feeding speed, classification accuracy rate and classification radius error as indicators, the discrete element simulation analysis is conducted on the feeding machine and the disc grader. With the shell-breaking rate and seed-breaking rate as indicators, a joint simulation of the rubbing shelling machine is conducted using discrete element and RecurDyn software. The simulation results are compared and analyzed with the prototype test results.Results When the conveyor belt speed of the feeding machine is less than 0.14 m/s, the feeding amount of the disc grader is less than 40 s-1, the rubbing gap of the rubbing shelling machine is less than 3 mm, and the rubbing speed is 35 rad/min, the comprehensive shell-breaking efficiency is the best, with an average shell-breaking rate >97% and seed-breaking rate <3%.Conclusion The Camellia oleifera fruit production line machine has a high shelling rate and a low damage rate.

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刘明勇,靳子轩,湛全帅,等.油茶果分级破壳加工生产线的设计与试验[J].食品与机械,2026,42(4):111-120.
LIU Mingyong, JIN Zixuan, ZHAN Quanshuai, et al. Design and experiment of Camellia oleifera fruit grading and shelling processing line[J]. Food & Machinery,2026,42(4):111-120.

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  • 收稿日期:2025-04-12
  • 最后修改日期:2025-08-23
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  • 在线发布日期: 2026-05-18
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