隧道式鹿茸菇烘干机流场数值模拟与结构优化
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1上海工程技术大学机械与汽车工程学院,上海 201600;2苏州雷科萨科技有限公司,江苏 苏州 215000;3上海荣美农业科技有限公司,上海 201500

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张春燕(1980—),女,上海工程技术大学教授,硕士生导师,博士。E-mail:keke204102@163.com

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上海市农业科技创新项目(编号:2023-02-08-00-12-F04583)


Simulation of flow field and structure optimization of tunnel-type dryer for Lyophyllum decastes
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1School of Mechanical and Automotive Engineering, Shanghai University of Engineering Science, Shanghai 201600, China;2Suzhou Lexa Technology Co., Ltd., Suzhou, Jiangsu 215000, China;3Shanghai Rongmei Agriculture Technology Co., Ltd., Shanghai 201500, China

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    摘要:

    目的 针对隧道式鹿茸菇烘干机内部流场分布不均引发的干燥品质问题,提出基于多孔介质模型的结构优化方法,旨在提升干燥均匀性与能效。方法 通过实测获取鹿茸菇的黏性阻力系数与惯性阻力系数,建立Realizable k-ε湍流—多孔介质耦合模型;设计双端均流板导流装置,基于六方密排孔阵优化气流分布,结合5种孔径方案的压降特性分析筛选最优参数。结果 优化后YZXZXY截面平均速度分别提升了48%,25%,26%,风速不均匀系数降低了62%,48%,49%;验证实验表明,干燥均匀性指数标准差降低了67.5%,单位能耗效率提升了30.1%,干燥周期缩短了19%。结论 均流板孔径对流场整形的双效机制:细窄孔径通过加速气流抑制流动分离,周期性孔阵均衡速度分布。

    Abstract:

    Objective In response to the drying quality problem caused by the uneven distribution of the flow field inside the tunnel-type dryer for Lyophyllum decastes, this paper proposes a structural optimization method based on the porous media model, aiming at improving the drying uniformity and energy efficiency.Methods The viscous drag coefficient and inertial drag coefficient of L. decastes are measured, and the Realizable k-ε turbulence-porous medium coupling model is established. A double-end flow equalizing plate deflector is designed and used to optimize the airflow distribution based on a hexagonal close-packed hole array, and the optimal parameters are screened by combining the analysis of pressure drop characteristics for five aperture schemes.Results After optimization, the average velocity of YZ, XZ, and XY sections are increased by 48%, 25%, and 26%, respectively, and the nonuniformity coefficient of air velocity is reduced by 62%, 48%, and 49%, respectively. Experimental verification shows that the standard deviation of drying uniformity index is reduced by 67.5%, and the energy efficiency is increased by 30.1%. As a result, the drying cycle is shortened by 19%.Conclusion The dual mechanism of flow field shaping by the aperture of the flow equalizing plate is obtained in this study: narrow apertures accelerate the airflow to suppress flow separation, while periodic aperture arrays balance the velocity distribution.

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赵辉辉,张春燕,徐震,等.隧道式鹿茸菇烘干机流场数值模拟与结构优化[J].食品与机械,2026,42(2):82-92.
ZHAO Huihui, ZHANG Chunyan, XU Zhen, et al. Simulation of flow field and structure optimization of tunnel-type dryer for Lyophyllum decastes[J]. Food & Machinery,2026,42(2):82-92.

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  • 收稿日期:2025-05-09
  • 最后修改日期:2025-08-20
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  • 在线发布日期: 2026-04-06
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