基于CFD-DEM耦合的碾米颗粒运动模拟与方法研究
CSTR:
作者:
作者单位:

1.武汉轻工大学机械工程学院,湖北 武汉 430023;2.武汉轻工大学电气与电子工程学院,湖北 武汉 430023

作者简介:

通讯作者:

周龙(1970—),男,武汉轻工大学教授,博士。E-mail:profzh@126.com

中图分类号:

基金项目:

湖北省重点研发计划(编号:2023BBB018)


A motion simulation method for rice particles during the milling process based on CFD-DEM coupling
Author:
Affiliation:

1.School of Mechanical Engineering, Wuhan Polytechnic University, Wuhan, Hubei 430023, China;2.School of Electrical and Electronic Engineering, Wuhan Polytechnic University, Wuhan, Hubei 430023, China

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    目的 针对卧式碾米机在碾米过程中造成颗粒破碎和过碾的问题,提出通过改变吸风气流方向提高糙米颗粒的碾磨质量。方法 采用CFD-DEM耦合方法,分别对上吸风10 m/s、下吸风5 m/s和无风速3种状态进行数值仿真分析,并通过物理样机碾磨试验验证仿真结果。结果 随着气流方向由上吸风转变到下吸风,颗粒沿Y轴的上升速度vy及三轴合成平均速度v整体降低,同层段位置处上吸风颗粒速度vy大于下吸风的,在碾白室中下部处明显观察到上吸风颗粒平均速度v大于下吸风颗粒的,碾磨区域内颗粒运动能力的差异导致容易过碾和破损区域的受力情况明显不同,颗粒运动能力强时碾白室底部颗粒受到的挤压力减小,颗粒运动能力弱时碾白室底部颗粒受到的挤压力增大;颗粒翻滚角速度在上吸风的作用下,对比无风速和下吸风效果增强;每种状态下3次的物理试验结果,上吸风10 m/s、无风速和下吸风5 m/s的碾磨度平均值分别为1.90%,2.20%,2.78%,破损率平均值分别为0.37%,0.46%,0.60%。结论 上吸风状态下颗粒碾磨过程中的流动和受力特性优于无风速和下吸风的情况;上吸风比无风速和下吸风的碾磨度和破碎率明显下降。

    Abstract:

    Objective To solve the problems of particle crushing and overgrinding of rice in horizontal milling machines, it is proposed to improve the milling quality of brown rice particles by changing the direction of suction air flow.Methods The CFD-DEM coupling method is used for the numerical simulation of the three states of upward suction at 10 m/s, downward suction at 5 m/s, and no wind speed (0 m/s). The simulation results are verified by the milling test with the physical prototype.Results As the air flow direction changes from upward suction to downward suction, the ascending velocity vy and triaxial synthetic average velocity v of rice particles along the Y axis show an overall decreasing trend, and the upward suction particle velocity vy is greater than the downward suction particle velocity vy at the same layer. It is observed that the average velocity v of upward suction particles is larger than that of downward suction particles in the middle and lower parts of the whitening chamber. The difference in the movement capacity of the particles in the grinding area leads to a significant difference in the force in the areas prone to overgrinding and crushing. When the particle movement capacity is strong, the extrusion pressure on the particles at the bottom of the whitening chamber decreases. When the particle movement capacity is weak, the extrusion pressure on the particles at the bottom of the whitening chamber increases. In the case of upward suction, the rolling angular velocity of particles is higher than those in the cases of no wind speed and downward suction. According to the results of three physical tests in each state, the average degree of milling (DOM) under upward suction at 10 m/s, no wind speed, and downward suction at 5 m/s are 1.90%, 2.20%, and 2.78%, respectively, and the average rate of crushing (ROC) are 0.37%, 0.46%, and 0.60%, respectively.Conclusion The flow and force characteristics of the particle milling process under upward suction are superior to those under no wind speed and downward suction. The DOM and ROC under upward suction are significantly lower than those under no wind speed and downward suction.

    参考文献
    相似文献
    引证文献
引用本文

杨勇,周龙,范吉军,等.基于CFD-DEM耦合的碾米颗粒运动模拟与方法研究[J].食品与机械,2026,42(1):64-71.
YANG Yong, ZHOU Long, FAN Jijun, et al. A motion simulation method for rice particles during the milling process based on CFD-DEM coupling[J]. Food & Machinery,2026,42(1):64-71.

复制
分享
相关视频

文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2025-02-17
  • 最后修改日期:2025-08-17
  • 录用日期:
  • 在线发布日期: 2026-01-23
  • 出版日期:
文章二维码
×
《食品与机械》
友情提示
友情提示 一、 近日有不少作者反应我刊官网无法打开,是因为我刊网站正在升级,旧网站仍在百度搜索排名前列。请认准《食品与机械》唯一官方网址:http://www.ifoodmm.com/spyjx/home 唯一官方邮箱:foodmm@ifoodmm.com; 联系电话:0731-85258200,希望广大读者和作者仔细甄别。