大型鼓泡式生物反应器气液两相流的数值模拟及优化
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1.安琪酵母股份有限公司,湖北 宜昌 443000;2.农业微生物资源发掘与利用全国重点实验室,湖北 宜昌 443000;3.酵母功能湖北省重点实验室,湖北 宜昌 443000;4.华东理工大学生物反应器工程国家重点实验室,上海 200234

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孙雅芳(1980—),女,安琪酵母股份有限公司高级工程师,博士。E-mail:sunyf@angelyeast.com

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湖北省自然科学基金创新发展联合基金项目(编号:2025AFD284)


Numerical simulation and optimization of gas-liquid two-phase flow in a large-scale bubble column bioreactor
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1.Angel Yeast Co., Ltd., Yichang, Hubei 443000, China;2.National Key Laboratory of Agricultural Microbiology, Yichang, Hubei 443000, China;3.The Hubei Provincial Key Laboratory of Yeast Function, Yichang, Hubei 443000, China;4.State Key Laboratory of Bioreactor Engineering, East China University of Science and Technology, Shanghai 200234, China

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    摘要:

    目的 对80 t鼓泡式生物反应器进行流场模拟分析,改进设备,提升发酵效率。方法 利用计算流体力学对鼓泡式生物反应器内的气液两相流进行数值模拟。采用欧拉—欧拉法和k-ε模型模拟气液两相湍流,并耦合群平衡模型(PBM)预测气泡尺寸,模拟反应器内流型、液速、能量耗散率、气含率和气泡大小分布的情况,根据渗透模型计算反应器内的体积氧传质系数(kLa),分析回流管中的回流角度和直径对反应器供氧能力的影响。结果 回流管对反应器流场影响显著,液速、能量耗散率、气泡大小等受到了回流管正向影响,反应器体积氧传质系数为1 093 h-1。回流管回流角度和回流管直径有交互作用,最优组合为直径150 mm,角度45°,此时体积氧传质系数为1 428 h-1结论 回流管装置起到了关键作用,能使鼓泡反应器在供氧能力上不低于同规模搅拌反应器。

    Abstract:

    Objective To conduct flow field simulation analysis on an 80-ton bubble column bioreactor for equipment improvement and fermentation efficiency enhancement.Methods Computational fluid dynamics is resorted to numerical simulation of gas-liquid two-phase flow in a bubble column bioreactor. Euler-Euler method and k-ε model are used to simulate the turbulence of gas-liquid two-phase flow. The population balance model (PBM) is coupled to predict bubble size. The flow pattern, liquid velocity, energy dissipation rate, gas holdup, and bubble size distribution inside the reactor are simulated. Based on the permeation model, the calculation is performed on the volumetric oxygen transfer coefficient (kLa) inside the reactor, and an analysis is conducted on the influence of different reflux angles and diameters of the reflux pipe on the reactor’s oxygen supply capacity.Results The reflux pipe significantly impacts the reactor’s flow field, and positively impacts the liquid velocity, energy dissipation rate, and bubble size. The volumetric oxygen transfer coefficient of the reactor reaches 1 093 h-1. There is an interactive effect between the reflux angle and the diameter of the reflux pipe, with the optimal combination as a diameter of 150 mm and an angle of 45°. Under these conditions, the volumetric oxygen transfer coefficient reaches 1 428 h-1.Conclusion The reflux pipe makes the bubble column reactor comparable to the stirred reactor of the same scale in terms of oxygen supply capacity, playing a crucial role.

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王龙,孙雅芳,覃先武,等.大型鼓泡式生物反应器气液两相流的数值模拟及优化[J].食品与机械,2025,41(10):59-66.
WANG Long, SUN Yafang, QIN Xianwu, et al. Numerical simulation and optimization of gas-liquid two-phase flow in a large-scale bubble column bioreactor[J]. Food & Machinery,2025,41(10):59-66.

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  • 收稿日期:2024-01-26
  • 最后修改日期:2025-04-15
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  • 在线发布日期: 2025-11-20
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