基于视觉定位的自动化移液装置研究
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浙江方圆检测集团股份有限公司,浙江 杭州 310018

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陈洪波(1974—),女,浙江方圆检测集团股份有限公司正高级工程师,学士。E-mail:chb@fytest.com

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国家市场监督管理总局科技计划(编号:2023MK060)


An automated pipetting device based on visual positioning
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Zhejiang Fangyuan Test Group Co., Ltd., Hangzhou, Zhejiang 310018, China

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    摘要:

    目的 针对现代食品检测实验室在样品前处理过程中精度差、受人为因素影响较大等问题,研制自动化移液装置,提升检测效率与质量,同时减少设备成本,降低维护复杂度,满足多种样本液在不同规格试管间的双通道移液需求。方法 采用电机驱动丝杆的传动结构,实现旋拧夹爪与移液头的横移、垂直移方向的准确运动。采用微升级精度的吸取泵对被测样本液进行精确吸取与释放。基于YOLOv8目标检测算法设计移液控制系统的上位机,实现移液区检测及液面初定位,并对移液装置的各执行单元实施调度。设计以STM32单片机为控制核心的下位机,通过网络模块与上位机连接通信,接收运动指令及上报各电机运行状态。结果 研制了一套基于视觉定位的自动化移液装置。结论 该装置能够按照设定的程序以较高精度完成移液任务,且试验结果满足JJG 646—2006标准要求,可满足食品检测中样品前处理过程所需移液需求。

    Abstract:

    Objective Aiming at the poor precision and great susceptibility to human factors in the process of sample pretreatment in modern food testing laboratories, an automatic pipetting device is developed to improve the detection efficiency and quality, reduce the cost of equipment and the complexity of maintenance, and meet the needs of dual-channel pipetting of various sample liquids between different specifications of test tubes.Methods The transmission structure of the screw driven by the motor is adopted to realize the accurate transverse and vertical movement of the screwing jaw and the pipette tip. A micro-upgrade precision suction pump is used to accurately absorb and release the sample liquid. On the basis of the YOLOv8 target detection algorithm, the upper computer of the pipetting control system is designed to realize the detection of the pipetting area and the initial positioning of the liquid level, and the execution units of the pipetting device are scheduled. The lower computer with STM32 single chip microcomputer as the control core is designed to connect with the upper computer through the network module to receive motion instructions and report the running state of each motor.Results An automatic pipetting device based on visual positioning is developed.Conclusion The device can complete the liquid transfer task with high precision according to the set procedure, and the test results meet the requirements of JJG 646—2006 standard, which can meet the liquid transfer requirements of sample pretreatment process in food testing.

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朱萍,陈洪波,郑军科.基于视觉定位的自动化移液装置研究[J].食品与机械,2025,41(9):99-106.
ZHU Ping, CHEN Hongbo, ZHENG Junke. An automated pipetting device based on visual positioning[J]. Food & Machinery,2025,41(9):99-106.

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  • 收稿日期:2025-03-07
  • 最后修改日期:2025-08-02
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  • 在线发布日期: 2025-10-28
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