基于模糊PID的不同液蛋配比控制系统研究
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1.东北农业大学工程学院,黑龙江 哈尔滨 150030;2.东北农业大学食品学院,黑龙江 哈尔滨 150030

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迟玉杰(1963—),女,东北农业大学教授,博士。E-mail:yjchi323@126.com

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国家重点研发计划项目课题(编号:2022YFD2101005)


Control system of different ratios of liquid eggs based on fuzzy PID
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1.College of Engineering, Northeast Agricultural University, Harbin, Heilongjiang 150030, China;2.College of Food Science, Northeast Agricultural University, Harbin, Heilongjiang 150030, China

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    摘要:

    目的 优化液蛋生产中蛋黄液和蛋清液(全蛋液)的配比控制系统。方法 单片机通过触摸屏输入的蛋黄液和蛋清液(全蛋液)配比指令,通过模糊PID控制算法,控制变频器的频率及泵的转速,与电导率仪在线监测的反馈信号进行比较,以实现蛋清液和蛋黄液的实时精确配比;并应用Matlab软件中的Simulink仿真比较了传统PID算法、粒子群优化PID算法和模糊PID算法的性能。结果 仿真结果表明,模糊PID的超调量小、调整时间短且动态响应能力强。在配比试验中,模糊PID算法的液蛋配比控制系统的最大电导率误差为0.17 mS/cm,蛋黄质量分数与实际值相差3.4%,系统达到稳定所需时间为10 s左右,稳定时蛋黄质量分数最大误差为0.8%。结论 试验设计的液蛋配比控制系统能够有效减小配比误差、响应速度快、稳定性好,可实现实时在线监测与配比控制,提高液蛋生产设备的智能化水平。

    Abstract:

    Objective To optimize the ratio control system for egg yolk and egg white (liquid whole egg) in liquid egg production.Methods The microcontroller inputs ratio signals of egg yolk and egg white (liquid whole egg) via the touch screen. The frequency of the frequency converter and the speed of the pump are controlled through a fuzzy PID control algorithm. Compared with the feedback signal monitored online by the conductivity meter, a real-time and accurate ratio of egg white and egg yolk liquid is obtained. The performance of the traditional PID algorithm, particle swarm optimization PID algorithm, and fuzzy PID algorithm is compared by Simulink in Matlab software.Results The analysis results show that Fuzzy PID has a smaller overshoot, shorter adjustment time, and stronger dynamic response ability. In the ratio test, the liquid egg ratio control system based on fuzzy PID has a maximum conductivity error of 0.17 mS/cm, and the difference between yolk mass content and actual value is 3.4%. The time for the system to reach stability is around 10 s, with a maximum yolk mass fraction error of only 0.8%.Conclusion The designed liquid egg ratio control system can effectively reduce ratio errors, respond quickly, and maintain stability. The real-time online monitoring and ratio control are both realized, and the intelligence of the liquid egg production equipment is improved.

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迟媛,刘聪,黄子龙,等.基于模糊PID的不同液蛋配比控制系统研究[J].食品与机械,2025,41(6):112-120.
CHI Yuan, LIU Cong, HUANG Zilong, et al. Control system of different ratios of liquid eggs based on fuzzy PID[J]. Food & Machinery,2025,41(6):112-120.

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  • 收稿日期:2024-10-25
  • 最后修改日期:2025-03-28
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  • 在线发布日期: 2025-07-04
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