混合方式和空燃比对燃气催化燃烧均匀性和效率的影响
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1.江苏大学,江苏 镇江 212013;2.镇江美博红外科技有限公司,江苏 镇江 212013

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通讯作者:

马海乐 (1963—),男,江苏大学教授,博士。E-mail: mhl@ujs.edu.cn

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省部共建现代农业装备与技术协同创新中心项目(编号:XTCX1008)


Influence of mixing mode and air-fuel ratio on uniformity and efficiency of gas catalytic combustion
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1.Jiangsu University, Zhenjiang, Jiangsu 212013, China;2.Zhenjiang Meibo Infrared Technology Co., Ltd., Zhenjiang, Jiangsu 212013, China

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    摘要:

    目的 改进催化式红外发射器的加热温度分布不均、燃烧效率低于预期等问题。方法 提出了改进空气和燃气的混合方式和优化混合比例(空燃比)的研究方案。通过热电偶测量不同工作条件下发射器表面的温度,以表面平均温度、最高温度、温度标准差以及升温曲线为指标,进行优化试验。结果 与腔内混合相比,腔外预混可以提高发射器表面平均温度约50 ℃,提高最高温度约16 ℃,降低表面温度标准差约17%,在空燃比较小的情况下,可以略微缩短升温所需时间。以液化石油气为1.3 SLPM、空燃比为23.3为例,在腔内混合的情况下平均温度为527.3 ℃、最高温度为615.2 ℃;在腔外预混的情况下平均温度为559.1 ℃、最高温度为647.4 ℃。结论 腔内混合和腔外预混两种方式中,最佳的空气与液化石油气的混合方式为腔外预混,最佳空燃比为23.3。

    Abstract:

    Objective To solve the non-uniform heating temperature distribution and lower-than-expected combustion efficiency of catalytic infrared emitters.Methods This study proposes a research plan that focuses on improving the mixing mode of air and fuel gas and optimizing the mixing ratio (air-fuel ratio). After measuring the temperature of the emitter surface under different operating conditions using thermocouples, this study conducts optimization experiments with average surface temperature, maximum temperature, temperature standard deviation, and heating curves as indicators.Results Compared to intra-cavity mixing, extra-cavity pre-mixing can increase the average surface temperature of the emitter by about 50 ℃, increase the maximum temperature by approximately 16 ℃, and reduce the surface temperature standard deviation by around 17 ℃. At relatively low air-fuel ratios, it can also slightly shorten the heating time. Taking the situation where the liquefied petroleum gas is at 1.3 SLPM and the air-fuel ratio is 23.3, under intra-cavity mixing, the average temperature is 527.3 ℃ and the maximum temperature is 527.3 ℃; However, under extra-cavity pre-mixing, the average temperature is 559.1 ℃ and the maximum temperature is 647.4 ℃.Conclusion Extra-cavity pre-mixing is the optimal mixing mode for air and liquefied petroleum gas, with an optimal air-fuel ratio of 23.3.

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徐润达,蒋群辉,马海乐.混合方式和空燃比对燃气催化燃烧均匀性和效率的影响[J].食品与机械,2025,41(6):96-101.
XU Runda, JIANG Qunhui, MA Haile. Influence of mixing mode and air-fuel ratio on uniformity and efficiency of gas catalytic combustion[J]. Food & Machinery,2025,41(6):96-101.

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  • 收稿日期:2024-09-11
  • 最后修改日期:2025-02-13
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  • 在线发布日期: 2025-07-04
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