核桃脱青皮—清洗—分级一体机辊筒轴与链板的仿真分析
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西南林业大学机械与交通学院,云南 昆明 650224

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王远(1978—),男,西南林业大学教授,博士生导师,博士。E-mail:wyuan88@126.com

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云南省教育厅科学研究基金项目(编号:2023Y0771);云南省农业基础研究联合基金重点项目(编号:202301BD070001-012)


Simulation analysis of the roller shaft and link plate of a green walnut peeling-cleaning-grading integrated machine
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College of Mechanical and Transportation, Southwest Forestry University, Kunming, Yunnan 650224, China

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    摘要:

    目的 设计一种集脱青皮、清洗、分级于一体的核桃脱青皮机,并分析该机器中关键构件辊筒轴与链板的强度、刚度以及振动特性,确定其各项工况参数。方法 采用力学分析确定核桃脱青皮过程的受力,确定辊筒、链板转速,计算辊筒功率,用Solidworks进行整机及关键零件建模,并将辊筒轴与链板实体导入Ansys Workbench中进行静力学分析和模态分析。结果 当辊筒轴转速为300 r/min时,一体机的最大变形为0.003 mm,最大应力为60.62 MPa;当链板转速为120 r/min时,一体机的最大变形为0.352 mm,最大应力为168.97 MPa,符合设计要求;辊筒轴与链板的工作频率远小于其前六阶固有频率,工作过程中不会发生共振破坏。结论 该辊筒轴与链板的强度和刚度满足实际生产要求,且正常工况下不会发生共振破坏。

    Abstract:

    Objective A green walnut peeling machine integrating peeling, cleaning, and grading was designed, and the strength, stiffness, and vibration characteristics of the roller shaft and link plate, the key components in the machine, were analyzed to determine its working condition parameters.Methods Mechanical analysis was conducted to determine the force of the green walnut peeling process, determine the rotational speeds of the roller and link plate, and calculate the roller power. Solidworks was used to model the whole machine and key parts, and the roller shaft and link plate entities were imported into Ansys Workbench for static analysis and modal analysis.Results At the roller shaft rotational speed of 300 r/min, the intact machine showed the maximum deformation of 0.003 mm and the maximum stress of 60.62 MPa. At the link plate rotational speed of 120 r/min, the intact machine showed the maximum deformation of 0.352 mm and the maximum stress of 168.97 MPa, which were in line with the design requirements. The working frequency of the roller shaft and link plate was much smaller than its first six-order inherent frequency, and thus resonance damage would not occur in the working process.Conclusion The strength and stiffness of the roller shaft and link plate meet the requirements of actual production, and no resonance damage will occur under normal working conditions.

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赵德永,王远,吴科阳,等.核桃脱青皮—清洗—分级一体机辊筒轴与链板的仿真分析[J].食品与机械,2025,(1):107-113.
ZHAO Deyong, WANG Yuan, WU Keyang, et al. Simulation analysis of the roller shaft and link plate of a green walnut peeling-cleaning-grading integrated machine[J]. Food & Machinery,2025,(1):107-113.

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  • 收稿日期:2024-02-24
  • 最后修改日期:2024-09-22
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  • 在线发布日期: 2025-03-31
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