油茶籽微波干燥数值模拟与试验研究
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1.湖南省林业装备工程技术研究中心,湖南 长沙 410004;2.国家林业草原经济林果采收装备工程技术研究中心, 湖南 长沙 410004;3.中南林业科技大学机械与智能制造学院,湖南 长沙 410004

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通讯作者:

罗红(1989—),男, 中南林业科技学副教授,博士。E-mail:luohong2017@hnu.edu.cn

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基金项目:

国家自然科学基金(编号:52306124);湖南省自然科学基金(编号:2022JJ40860)


Numerical simulation and experimental study of microwave drying of Camellia oleifera seeds
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1.Engineering Research Center for Forestry Equipment of Hunan Province, Changsha, Hunan 410004, China;2.National Forestry and Grassland Engineering Technology Research Center for Harvesting Equipment of Non-Wood Forest Fruits, Changsha, Hunan 410004, China;3.College of Mechanical and Intelligent Manufacturing, Central South University of Forestry and Technology, Changsha, Hunan 410004, China

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    摘要:

    目的 掌握新鲜油茶籽的微波加热特性和含水率变化规律。方法 通过电磁—流/固传热耦合数值模拟,计算分析单颗油茶籽的温升特性,确定物料摆放位置和微波功率范围;开展单颗和小批量油茶籽的微波干燥试验,根据内部和表面实测温度,校验数值模拟结果;采用Two-term、Henderson and Pabis和Midilli and Kucuk 3种模型分别拟合油茶籽的干基含水率变化,分析油茶果的微波干燥动力学特性。结果 油茶籽的实测温度与仿真温度整体变化趋势一致,验证了数值模拟的可靠性;油茶籽的微波干燥过程可分为加速、恒速和减速3个阶段,Midilli and Kucuk模型能更准确地描述油茶籽的微波干燥动力学特性;微波干燥油茶籽的最佳工艺条件为微波功率200~350 W、单次加热5 min、间隔2 min,此时单批(200 g)油茶籽达到预期干基含水率9%需42~126 min,其干燥效率相对于传统热风干燥和红外干燥提升了70%~90%,且能有效避免过热焦化和开裂。结论 微波加热技术可实现新鲜油茶籽的高效可控干燥。

    Abstract:

    Objective To understand the microwave heating characteristics and moisture content changes of fresh Camellia oleifera seeds.Methods Numerical simulations coupling electromagnetic loss with solid/fluid heat transfer are conducted to analyze the temperature rise characteristics of a single C. oleifera seed, thereby determining the appropriate sample placement and microwave power ranges. Microwave drying experiments of individual and small batches of C. oleifera seeds are performed to validate the numerical results against the actual internal and surface temperatures. Two-term, Henderson and Pabis, and Midilli and Kucuk models are employed to fit the dry basis moisture content changes to analyze the microwave drying kinetics of C. oleifera seeds.Results The actual temperatures of C. oleifera seeds are in general consistence with the simulated results, which validates the reliability of the numerical simulations. The microwave drying process of C. oleifera seeds can be divided into three stages: acceleration, stabilization, and deceleration, and the Midilli and Kucuk model can accurately describe this drying kinetics behavior. Under the preferred drying conditions (microwave power of 200~350 W, single heating duration of 5 min, and interval duration of 2 min), a single batch of C. oleifera seeds (200 g) can achieve the desired dry basis moisture content (9%) in 42~126 min. This drying method has a 70%~90% higher efficiency than conventional hot-air drying or infrared drying and avoids carbonization and cracking due to overheating.Conclusion Microwave heating technology can realize efficient and controllable drying of fresh C. oleifera seeds.

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肖李,李立君,罗红,等.油茶籽微波干燥数值模拟与试验研究[J].食品与机械,2025,(1):97-106.
XIAO Li, LI lijun, LUO Hong, et al. Numerical simulation and experimental study of microwave drying of Camellia oleifera seeds[J]. Food & Machinery,2025,(1):97-106.

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  • 收稿日期:2024-07-05
  • 最后修改日期:2025-01-03
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  • 在线发布日期: 2025-03-31
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