基于非平衡热模拟的粮糟摊晾工艺优化
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(1. 泸州老窖集团有限责任公司 ,四川 泸州 646000; 2. 醉清风酒业股份有限公司 ,四川 泸州 646000; 3. 浙江大学能源工程学院 ,浙江 杭州 310013)

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通讯作者:

杨健(1968—),男,浙江大学副教授,博士。E-mail:zdhjkz@zju.edu.cn

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科技部国家重点研发计划(编号:2021YFB2601601);浙江省科技计划项目(编号:2023C03175)


Study of grain spreading and cooling process based on non equilibrium thermal simulation
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(1. Luzhou Laojiao Group Co ., Ltd., Luzhou , Sichuan 646000 , China; 2. Zuiqingfeng Liquor Co ., Ltd., Luzhou , Sichuan 646000 , China; 3. College of Energy Engineering , Zhejiang University , Hangzhou , Zhejiang 310013 , China)

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    摘要:

    [目的]提高粮糟摊晾温度控制的自动化程度。[方法]采用 SST k-ω湍流模型及粮糟非热平衡模型进行理论分析,利用 Fluent软件仿真运算并结合工艺验证,探究粮糟摊晾过程中的温度场分布规律,并对摊晾工艺进行优化。以摊晾完出料温度符合工艺要求的程度为评价标准,分析粮糟层厚度、板链行进速度以及排风量对空气流动分布、温度场分布及粮糟在整个行进过程中的温度变化情况。。[结果]经过分析,料层厚度对摊晾出料温度存在显著影响,板链行进速度以及排风量的影响次之,分别确定了出料温度对粮糟处理量和排风量的关系式,便于工艺变更时的出料温度预测。[结论]经工艺验证,非平衡热模拟方法对摊晾过程仿真准确有效。该摊晾机最佳的工艺条件为粮糟摊晾厚度 20 cm,板链行进速度 0.150 m/s,排风量 5 000 m3/h。

    Abstract:

    [[Objective ]] To improve the automation level of 0the temperature control of grain cooling.[[Methods ]] Using SST k-ω turbulence model and non -equilibrium thermal model to conduct theoretical analysis.Fluent was used for simulation and combined with process validation to explore the temperature distribution law during the process of grain spreading and cooling,and to optimize the spreading and cooling process via Univariate analysis and multivariate orthogonal analysis.Based on the degree how the discharge temperature meets the process requirements,and analyzed the impact of the thickness of the grain layer,the speed of the plate chain movement,and the impact of the exhaust air volume on the air flow distribution,temperature field distribution,and the temperature changes during the entire grain movement process.[[Results]] After analysis,it was found that the thickness of the material layer has significant impact on the discharge temperature,the speed of the plate chain movement and the exhaust air volume have secondary impacts.The relationship equations between the discharge temperature and the grain residue processing capacity,and exhaust air volume were determined,which were convenient for predicting the discharge temperature in case of process changes.[[Conclusion ]] Through process verification,the non -equilibrium thermal simulation method is accurate and effective in simulating the spreading and cooling process.The optimal process conditions for this spreading and cooling machine are about 20 cm in thickness of grain,0.15 m/s in plate chain movement and 5 000 m3/h exhaust air volume.

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引用本文

张 超,陈 涛,周中林,等.基于非平衡热模拟的粮糟摊晾工艺优化[J].食品与机械,2024,40(10):101-107.
ZHAO Chao, CHEN Tao, ZHOU Zhonglin, et al. Study of grain spreading and cooling process based on non equilibrium thermal simulation[J]. Food & Machinery,2024,40(10):101-107.

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  • 收稿日期:2024-04-10
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  • 在线发布日期: 2025-02-18
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