基于Rocky Dem的辊式制粉机磨辊结构优化
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(1. 长江大学机械工程学院 ,湖北 荆州 434023; 2. 低碳催化与二氧化碳利用全国重点实验室 (筹) ,湖北 武汉 430100)

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张磊(1987—),男,长江大学讲师,博士。E-mail:leizhangjx@yangtzeu.edu.cn

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石油天然气装备教育部重点实验室开放基金(编号:OGE202303-21)


Optimization of roll structure in rollermill based on Rocky Dem discrete element simulation
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(1. College of Mechanical Engineering , Yangtze University , Jingzhou , Hubei 434023 , China; 2. State Key Laboratory of Low Carbon Catalysis and Carbon Dioxide Utilization , Wuhan , Hubei 430100 , China)

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    摘要:

    [目的]设计一种辊式制粉机并对磨粉系统进行结构优化。[方法]利用 Rocky Dem 离散元方法以 1~5 mm粒径数量来确定磨粉系统转速比、磨辊直径、齿顶宽、快辊转速等主要参数的结构范围。设计正交试验,建立仿真模型获得 1~2,2~3,3~4,4~5 mm各区间粒径数量。使用层次分析法对 4个区间指标赋予权值,通过优劣解距离法将 4个指标融合成一个综合值作为判别试验结果的依据,并以此来衡量磨粉性能的好坏,直观分析得出最优结构。[结果]与初始结构相比,优化后磨粉细化颗粒数量增加 10 196,性能提升了 14.2%。[结论]磨辊直径对磨粉效果的影响最大,最优结构为磨辊直径 270 mm,快辊转速 700 r/min,转速比 2.7,齿顶宽 1.2 mm。

    Abstract:

    [[Objective ]] Designed a roller mill and optimize the structure of the milling system.[[Methods ]] Using the Rocky DEM discrete element method,determined the structural range of key parameters such as the speed ratio of the milling system,roller diameter,tooth top width,and fast roller speed based on the particle size quantity of 1~5 mm.Orthogonal experiments were designed,and the particle numbers in each interval of 1~2,2~3,3~4,and 4~5 mm were obtained by simulation models.The four interval indicators were assigned to the weight using hierarchical analysis.Further the four indicators were integrated into a comprehensive value as the basis for judging the experimental results through TOPSIS.The grinding performance was measured in terms of the comprehensive value and the optimal structure was analyzed visually.[[Results]] Compared with the initial structure,the number of grinding refined particles increased by 10 196,and the performance of scratch system improved by 14.2%.[[Conclusion ]] The diameter of the grinding roller has the most significant impact on the grinding effect.The optimal structure for the rollermill includes a grinding roller diameter of 270 mm,a fast roller speed of 700 r/min,a speed ratio of 2.7,and a tooth top width of 1.2 mm.

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引用本文

李 炎,张 磊.基于Rocky Dem的辊式制粉机磨辊结构优化[J].食品与机械,2024,40(10):93-100.
LI Yan, ZHANG Lei. Optimization of roll structure in rollermill based on Rocky Dem discrete element simulation[J]. Food & Machinery,2024,40(10):93-100.

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  • 收稿日期:2024-01-17
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  • 在线发布日期: 2025-02-18
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