基于离散元的辊式磨粉机齿辊功率研究
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(1. 河南工业大学,河南 郑州 450001;2. 郑州科技学院,河南 郑州 450001)

作者简介:

赵岐峰,男,河南工业大学在读硕士研究生。

通讯作者:

武文斌(1959—),男,河南工业大学教授,博士。E-mail:wuwenbin59@163.com

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基金项目:

河南省重点研发与推广项目(编号:2018304);河南省重点研发与推广专项项目(编号:222102110392)


Research on the tooth roll power of roller mill based on discrete element
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(1. Henan University of Technology, Zhengzhou, Henan 450001, China; 2. Zhengzhou Institute of Science and Technology, Zhengzhou, Henan 450001, China)

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    摘要:

    目的:优化辊式磨粉机I皮磨小麦制粉操作参数,降低制粉能耗。方法:利用EDEM离散元仿真软件,对轧距、喂料量、转速及转速比等关键制粉因素设计Box-Behnken试验,探究操作参数与制粉功率的关系。结果:对齿辊破碎功率影响的显著性排名依次为:转速比、轧距、喂料量、转速比二次项、轧距二次项、轧距和转速比交互、喂料量和转速比交互、轧距和喂料量交互。根据I皮磨粉机出粉要求不同,得到最优参数组合:较细出粉时轧距为0.67 mm、喂料量803.60 kg/(cm·d)、快辊转速537.68 r/min、转速比2.64。较粗出粉时得到低功耗的最佳轧距为0.79 mm、喂料量803.83 kg/(cm·d)、快辊转速576.08 r/min、转速比2.23。结论:仿真模拟结果与实测结果误差在合理范围内,建立的离散元制粉模型可用于小麦制粉时的功率预测。

    Abstract:

    Objective: To optimize the operating parameters of wheat milling in roller mill I skin mill to reduce the energy consumption of milling. Methods: Using EDEM discrete element simulation software, Box-Behnken test was designed for key milling factors such as roll pitch, feeding amount, rotational speed and rotational speed ratio to investigate the relationship between operating parameters and milling power. Results: The significance rankings of the effects on the toothed roll crushing power were, in order, speed ratio, roll pitch, feed volume, speed ratio quadratic term, roll pitch quadratic term, interaction of roll pitch and speed ratio, interaction of feed volume and speed ratio, and interaction of roll pitch and feed volume. According to the different requirements of the I-skin mill, the optimal parameter combinations were obtained: the finer powder output with a rolling pitch of 0.67 mm, a feeding amount of 803.60 kg/(cm·d), a fast roller speed of 537.68 r/min, and a rotational speed ratio of 2.64, and the coarser powder output with the optimal low-power consumption of 0.79 mm, a feeding amount of 803.83 kg/(cm·d), a fast roller speed of 576.08 r/min, and a rotational speed ratio of 2.23. Conclusion: The error between the simulation results and the measured results is within a reasonable range, and the established discrete element milling model can be used for power prediction in wheat milling.

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引用本文

赵岐峰,武文斌,王雪峰,等.基于离散元的辊式磨粉机齿辊功率研究[J].食品与机械,2024,40(3):104-109.
ZHAO Qifeng, WU Wenbin, WANG Xuefeng, et al. Research on the tooth roll power of roller mill based on discrete element[J]. Food & Machinery,2024,40(3):104-109.

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  • 收稿日期:2023-05-22
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  • 在线发布日期: 2024-04-30
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