基于工业物联网技术的稻谷加工系统研究
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(武汉轻工大学电气与电子工程学院,湖北 武汉 430048)

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周劲(1974—),男,武汉轻工大学副教授。E-mail:googletimes@qq.com

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湖北省揭榜制粮食科技计划项目(编号:鄂粮函〔2022〕21号,鄂粮函〔2021〕18号)


Research on paddy processing system based on industrial internet of things
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(School of Electrical and Electronic Engineering, Wuhan Polytechnic University, Wuhan, Hubei 430048, China)

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    摘要:

    目的:解决稻谷加工系统缺乏设备间信息交流和协调控制导致的大米产出质量不稳定问题。方法:基于工业物联网技术构建了稻谷加工系统5层架构,针对架构中网络层、决策层、控制层等层级存在的技术难题分别提出了基于机器视觉的无线传感器网络模型、基于差分进化算法的模糊自整定控制模型和砻谷机胶辊同步控制方法等相应层级难题的解决方法,并对系统的软硬件进行设计,对砻碾工段进行了实际改造,选用早籼稻谷进行了加工试验。结果:相比于传统加工,改进后的稻谷加工系统出糙率提升约1%,整精米率提升约1%,生产能耗降低约15%。结论:设计的基于物联网技术的稻谷加工系统对提高稻谷加工等流程加工系统的智能化改造具有借鉴意义。

    Abstract:

    Objective: To solve the problem of unstable rice output quality caused by the lack of information exchange and coordinated control between equipment in the rice processing system. Methods: Based on the industrial internet of things technology, a five-layer architecture of the rice processing system was constructed, and the solutions to the technical problems existing in the network layer, decision layer and control layer of the architecture were proposed for the corresponding layer problems such as the wireless sensor network model based on machine vision, the fuzzy self-tuning control model based on differential evolutionary algorithm and the rubber roller synchronization control method of the huller. The hardware and software of the system were designed, the actual transformation of the hulling and milling section was carried out, and then early indica rice grains were selected for processing tests. Results: Compared with the traditional processing, the improved rice processing system increased the browning rate about 1%, the whole fine rice rate by about 1%, and the production energy consumption is reduced about 15%. Conclusion: The researched rice processing system based on IOT technology has implications for improving the intelligent transformation of process processing systems such as rice processing.

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引用本文

周 劲,刘 爽,苗 青.基于工业物联网技术的稻谷加工系统研究[J].食品与机械,2023,39(7):93-98.
ZHOU Jin, LIU Shuang, MIAO Qing. Research on paddy processing system based on industrial internet of things[J]. Food & Machinery,2023,39(7):93-98.

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  • 收稿日期:2022-11-25
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  • 在线发布日期: 2023-10-20
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