碾米机离散元模拟参数测定
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(河南工业大学机电工程学院,河南 郑州 450001)

作者简介:

张宁,男,河南工业大学在读硕士研究生。

通讯作者:

曹宪周(1963—),男,河南工业大学教授,硕士。E-mail:xianzhoucao@163.com

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国家重点研发计划(编号:2017YFC1600601,2017YFD0401101)


Determination of discrete element simulation parameters of rice milling machine
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(School of Mechanical and Electrical Engineering, Henan University of Technology, Zhengzhou, Henan 450001, China)

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    摘要:

    目的:解决碾米机操作不便及碾米机滚动摩擦系数与滑动摩擦系数概念混淆的问题。方法:使用EDEM软件对碾白加工过程进行离散元模拟。以MNAW18型碾米机为参照,取丰两优系列糙米为样品,通过自主搭建实验台并结合模拟标定,建立一套测取碾米机离散元模拟参数的方法。结果:使用自制碰撞系数试验装置,并结合视频运动处理软件得到糙米与糙米、碾辊和筛网间的碰撞恢复系数分别为0.34,0.24,0.43;利用斜面倾角与静摩擦系数的关系,设计静摩擦试验,测得糙米与糙米、碾辊和筛网间的静摩擦系数分别为0.467,0.881,0.550;通过糙米堆积角试验、糙米斜面滚落试验与离散元模拟试验相结合对滚动摩擦系数进行标定,得到糙米与糙米、碾辊和筛网间的滚动摩擦系数分别为0.013,0.101,0.159。结论:通过二次模拟,仿真模拟结果与实测结果误差在合理范围内,表明参数标定的数据是可靠。

    Abstract:

    Objective: To solve the problem that the roller is inconvenient to operate and the concept of rolling friction coefficient and sliding friction coefficient is confused. Methods: EDEM software was used to simulate the white milling process. Taking MNAW18 rice mill as a reference and taking Feng Liangyou series brown rice as a sample, a set of method for measuring discrete element simulation parameters of rice mill was established by independently setting up an experimental bench and combining with simulation calibration. Results: Using the self-made collision coefficient experimental device and video motion processing software, the collision recovery coefficients between brown rice and brown rice, roller and screen were 0.34, 0.24 and 0.43 respectively. Based on the relationship between inclined angle and static friction coefficient, the static friction experiment is designed. The static friction coefficients between brown rice and brown rice, roller and screen were 0.467, 0.881 and 0.550 respectively. The rolling friction coefficient was calibrated through the combination of brown rice stacking angle experiment, brown rice inclined plane rolling experiment and discrete element simulation experiment. The rolling friction coefficients between brown rice and brown rice, roller and screen were 0.013, 0.101 and 0.159 respectively. Conclusion: Through the secondary simulation, the error between the simulation results and the measured results is within a reasonable range, which indicates that the parameter calibration data is reliable.

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引用本文

张 宁,曹宪周,王鑫宇,等.碾米机离散元模拟参数测定[J].食品与机械,2023,39(1):95-100.
ZHANG Ning, CAO Xian-zhou, WANG Xin-yu, et al. Determination of discrete element simulation parameters of rice milling machine[J]. Food & Machinery,2023,39(1):95-100.

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  • 收稿日期:2022-05-21
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  • 在线发布日期: 2023-04-25
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