基于模糊控制多工位自动装粉系统设计与试验
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(1. 广西师范大学电子工程学院,广西 桂林 541004;2. 广西师范大学职业技术师范学院,广西 桂林 541004)

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牟向伟(1982—),男,广西师范大学副教授,硕士生导师,博士。E-mail:535236205@qq.com

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广西重点研发计划项目(编号:2021AB38023);桂林市科技开发项目(编号:20210208-2);广西研究生教育创新计划项目(编号:XYCSZ2022014)


Design and experiment of multi-station automatic powder loading system based on fuzzy control
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(1. Electronic Engineering College, Guangxi Normal University, Guilin, Guangxi 541004, China; 2. Teachers College for Vocational and Technical Education, Guangxi Normal University, Guilin, Guangxi 541004, China)

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    摘要:

    目的:解决米粉工厂化生产自动装粉生产线效率低、自动控制难等技术问题。方法:提出一种基于模糊控制多工位自动装粉系统,选取粉料高度的检测值与预设值的偏差E1、偏差变化率EC1和装粉车当前位置与待装粉位置偏差的绝对值E2作为输入变量,电动机转速U1和装粉系统仓门开度U2作为输出变量。通过模糊控制规则调节电动机转速和装粉系统的仓门开度来提高装粉系统的工作效率。在西门子S7-1200 PLC平台上搭建此控制系统,并进行现场试验。结果:在6工位自动装粉输送生产线上,试验控制系统可容纳的工位数比现有控制系统增加了4个,作业效率比现有控制系统提升了103.2%,单位时间内各工位产量提升了31.4%。结论:试验对提高工厂化米粉生产线自动化具有借鉴意义。

    Abstract:

    Objective: In view of the technical problems such as low efficiency and difficult automatic control of the automatic powder production line for factory rice noodle production. Methods: This research proposed a multi-station automatic powder loading system based on fuzzy control, selecting the deviation E1 between the detected value of the powder height and the preset value, the deviation change rate EC1 and the deviation between the current position of the powder loading car and the position to be loaded. The absolute value E2 was used as the input variable, and the motor speed U1 and the opening degree of the bin door U2 of the powder loading system were used as the output variables. The working efficiency of the powder loading system was improved by adjusting the motor speed and the opening of the bin door of the powder loading system through fuzzy control rules. The control system was built on the Siemens S7-1200 PLC platform, and the field test was carried out. Results: The test showed that for the 6-station automatic powder loading and conveying production line, the operation efficiency of this control system was improved by 103.2% compared with the existing control system, and the output of each station per unit time was increased by 31.4%. Conclusion: The number of stations that the system can accommodate 4 points have been raised. The experiment can be used for reference in the design of the control system for realizing high efficiency and automation of the factory rice flour production line.

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引用本文

牟向伟,南香港,于新业,等.基于模糊控制多工位自动装粉系统设计与试验[J].食品与机械,2023,39(1):73-80,156.
MOU Xiang-wei, NAN Xiang-gang, YU Xin-ye, et al. Design and experiment of multi-station automatic powder loading system based on fuzzy control[J]. Food & Machinery,2023,39(1):73-80,156.

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  • 收稿日期:2022-05-17
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  • 在线发布日期: 2023-04-25
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