生物反应器模拟放大模型的构建
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(1. 河南大学生命科学学院,河南 开封 475004;2. 成都英德生物医药装备技术有限公司,四川 成都 610105;3. 河南省应用微生物工程研究中心,河南 开封 475004)

作者简介:

胡逸文,男,河南大学在读本科生。

通讯作者:

孙杨(1988—),男,河南大学副教授,博士。E-mail:sunyangsuofei@qq.com

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河南省高等学校重点科研项目(编号:21A530001)


Construction and research of bioreactor simulation scale-up model
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(1. School of Life Sciences, Henan University, Kaifeng, Henan 475004, China; 2. BIO-YD-Pharmaceutical-Since, Chengdu, Sichuan 610105, China; 3. Engineering Research Center for Applied Microbiology of Henan Province, Kaifeng, Henan 475004, China)

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    摘要:

    目的:构建完善的生物反应器放大模型,为反应器生产提供指导。方法:通过1.5,5,20,200 L规模反应器的试验,对体积溶氧系数kLa、混合时间tm的关联式及参数进行了优化探究,建立了生物反应器模拟放大模型,通过MATLAB搭建了Scaleuper放大系统。结果:对比试验结果最终kLa的模拟偏差在±15%以内,通过在tm的关联式中引入临界转速的定义,对tm的整体模拟偏差较原公式减少了17.4%,在±10%内,通过嵌入BP神经网络减小kLa的模拟偏差,BP模型模拟kLa偏差对训练数据范围最小可达0.1%。结论:基于经验关联式的反应器放大模型,在试验测得相关参数后模拟结果较优;利用神经网络对反应器模拟、放大是可行的。

    Abstract:

    Objective: Building a perfect bioreactor scale-up model provides convenience for enterprise production, and a guidance for reactor manufacturers. Methods: Through the test of 1.5, 5, 20, 200 L scale reactor, the correlation and parameters of the volume dissolved oxygen coefficient kLa and mixing time tm were optimized and explored, the simulation amplification model of bioreactor was established, and the Scaleuper amplification system was built by MATLAB. Results: Compared with the test results, the simulation deviation of kLa was within ±15%. By introducing the definition of critical speed into the correlation of tm, the overall simulation deviation of tm was reduced by 17.4% compared with the original formula. Within ±10%, the simulation deviation of kLa was reduced by embedding BP neural network. The minimum simulation deviation of BP model can reach 0.1% for the training data range. Conclusion: The scale-up model of the reactor based on the empirical correlation has better simulation results after the relevant parameters are measured. It is feasible to use neural network to simulate and amplify the reactor, but it still needs more data training support.

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引用本文

胡逸文,韩飞飞,靳魁奇,等.生物反应器模拟放大模型的构建[J].食品与机械,2023,39(1):18-23.
HU Yi-wen, HAN Fei-fei, JIN Kui-qi, et al. Construction and research of bioreactor simulation scale-up model[J]. Food & Machinery,2023,39(1):18-23.

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  • 收稿日期:2022-07-12
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  • 在线发布日期: 2023-04-25
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