超声波协同离子交联优化薄荷精油胶囊湿丸处理工艺
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孙炜炜,男,武汉黄鹤楼香精香料有限公司工程师,硕士。

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武汉黄鹤楼香精香料有限公司重大专项(编号:2019JSCL3JS2C035)


Optimization on processing technology of peppermint essential oil wet-capsule by ultrasonic-assisted ionic crosslinking
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    摘要:

    目的:研究超声波协同离子交联法对薄荷精油胶囊圆度的影响。方法:以薄荷精油胶囊湿丸为原料,通过响应面优化获得最佳工艺参数,并对其产品质量进行分析检测。结果:离子交联法处理湿丸的最优工艺条件为钙离子质量分数0.4%、处理时间20 min、液料比1.3∶1.0 (mL/g),该条件下湿丸壁材的强度为11.5 N,胶囊产品的圆度为0.033 mm。超声波辅助法的最优工艺条件为超声时间10 min、超声功率105 W、超声温度25 ℃,该条件下湿丸壁材的强度为14.7 N,胶囊产品的圆度为0.028 mm。结论:超声波协同离子交联法处理胶囊湿丸技术具有工艺简单、高效快速等优点,与传统离子交联法相比,薄荷精油胶囊湿丸壁材强度提高27.8%,成品胶囊的圆度均值由0.075 mm降低至0.028 mm,成品率由83.7%提高到98.3%,进一步提升了胶囊的产品质量。

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    Objective:The effect of ultrasonic-assisted ionic crosslinking method on the peppermint capsule roundness was studied. Methods:The optimal treatment process was obtained through response surface optimization method, and the quality indicators of peppermint capsule was analyzed. Results: The results showed that, the optimum conditions of ionic crosslinking method were calcium ion mass fraction of 0.4%, soaking time of 20 min, solid/liquid ratio of 1.3∶1.0 (mL/g). Under the conditions, the strength of wet-capsule was 11.5 N, and the roundness of capsule was 0.033 mm. The optimum conditions of ultrasonic-assisted ionic crosslinking method were: ultrasonic time of10 min, ultrasonic power of 105 W, ultrasonic temperature of25 ℃. Under the conditions, the strength of wet-capsule was14.7 N, and the roundness of capsule was 0.028 mm. Conclusion: Compared with the traditional ionic crosslinking method, the strength of the wet-capsule was increased by 27.8%, the roundness of the capsule product was decreased from 0.075 mm to0.028 mm, and the product yield was increased from 83.7% to 98.3%, which showed that the quality of the peppermint capsule was obviously improved. The ultrasonic-assisted ionic crosslinking has the advantages of simple process and high efficiency, which could provide a reference for the development of capsule preparation technology.

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孙炜炜,段丽萍,蔡超,等.超声波协同离子交联优化薄荷精油胶囊湿丸处理工艺[J].食品与机械,2022,(6):188-195.
SUN Wei-wei, DUAN Li-ping, CAI Cao, et al. Optimization on processing technology of peppermint essential oil wet-capsule by ultrasonic-assisted ionic crosslinking[J]. Food & Machinery,2022,(6):188-195.

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  • 在线发布日期: 2022-09-02
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