基于模糊PID控制的茶叶炭焙烘焙机设计与试验
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(1. 福建农林大学机电工程学院,福建 福州 350002;2. 湄洲湾职业技术学院,福建 莆田 351119)

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高育森(1990—),男,福建农林大学初级实验员,硕士。E-mail:864810175@ qq.com

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福建省教育厅项目(编号:KLA18044A);福建省科技引导项目(编号:2019N0008)


Design and test of tea charcoal roasting machine based on fuzzy PID control
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(1. College of Mechanical and Electrical Engineering, Fujian Agriculture and Forestry University, Fuzhou, Fujian 350002, China; 2. Meizhouwan Vocational Technology College, Putian, Fujian 351119, China)

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    摘要:

    针对目前茶叶木炭烘焙方式存在劳动强度大、效率低,炭烘焙温度不易控制导致茶叶品质差等问题,设计了一种采用自适应模糊PID控制系统的智能茶叶炭焙烘焙机,控制系统经过两输入后进行模糊化等处理,实现三输出参数的实时变化,从而达到烘焙温度的设计要求。试验表明:烘焙20 min后箱体内整体温度能够保持在(80±2) ℃;香气测试中发现木炭烘焙反-橙花叔醇、植物醇、法尼烯3种化合物的含量均高于电烘焙,且茶叶中的生化成分与电烘焙存在显著差异;感官评审对比中,木炭烘焙茶叶感官评审综合得分为92.66分,大于电烘焙的综合得分(91.44分);炭烘焙机在烘焙过程中性能稳定,烘焙茶叶品质整体优于电烘培,可有效提升茶叶烘焙品质。

    Abstract:

    In view of the current tea charcoal roasting methods, there are problems such as high labor intensity, low efficiency, and difficult control of the carbon roasting temperature, resulting in poor tea quality. An intelligent tea charcoal roasting machine using an adaptive fuzzy PID control system is designed. The control system undergoes fuzzification and other processingafter two inputs to achieve real-time changes of three output parameters, so as to meet the design requirements of baking temperature. Experiments show that the overall temperature inside the box can be kept within (80±2) ℃ after baking for 20 minutes; the aroma test found that the content of charcoal baking trans-neryl alcohol, plant alcohol, and farnesene are all higher than electric baking, and the biochemical components in the tea are significantly different from electric baking. In the sensory evaluation comparison, the sensory evaluation score of charcoal roasted tea is 92.66 points, which is greater than the 91.44 points of electric baking. The charcoal roaster has stable performance during the roasting process, and the quality of roasted tea is better than electric roasting, which can effectively improve the roasting quality of tea.

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高育森,任金波,李梅娟,等.基于模糊PID控制的茶叶炭焙烘焙机设计与试验[J].食品与机械,2021,37(3):96-101.
GAOYusen, RENJinbo, LIMeijuan, et al. Design and test of tea charcoal roasting machine based on fuzzy PID control[J]. Food & Machinery,2021,37(3):96-101.

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  • 收稿日期:2020-10-21
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  • 在线发布日期: 2023-02-15
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