小麦脱皮机转子的轻量化设计
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赵知辛(1973—),男,陕西理工大学讲师,博士。E-mail:49989803@qq.com

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陕西省科技厅重点研发计划项目(编号:2019GY-068);陕西省教育厅专项科研计划项目(编号:16JK147)


Lightweight design of wheat peeler rotor
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    摘要:

    针对脱皮机转子的受力特点与工作要求,以转子结构参数作为输入变量,转子在工作载荷下的最大变形量、固有频率、最大应力为状态变量,以转子的设计重量为目标函数,采用响应面法和中心复合设计方法对转子进行轻量化设计。设计的试验涉及150个样本点(组)的数值计算,筛选得到了3个复合状态变量约束的优化候选点。通过该方法,在保证结构强度、刚度以及整机动态稳定性的条件下,转子最大可减重73.6 kg,与原结构相比质量减少了35.16%,其最大应力降低了12 MPa。说明轻量化设计方法可在满足机器性能的前提下显著降低脱皮机转子的质量。

    Abstract:

    According to the loads characteristics and working requirements of the rotor structure of the wheat peeler, the objective function, the design weight of the rotor, was solved under the constraints of input variables and state variables, here the structural parameters of the rotor were taken as the input variables, and the maximum deformation, natural frequency and maximum stress under the working load were taken as the state variables. The response surface method and the central composite design method were employed in the calculation. The numerical calculation experiment involves 150 sample points (groups), and three candidate points with composite state variable constraints were obtained. By this method, the maximum weight of the rotor can be reduced by 73.6 kg, the mass can be reduced by 35.16% compared with the original structure, and the maximum stress can be reduced by 12 MPa, meanwhile meeting the requirements of the structural strength, rigidity and dynamic stability of the whole machine. It shows that the lightweight design method can significantly reduce the quality of the peeling machine rotor on the premise of satisfying the performance of the machine.

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赵知辛,薛旭东,任江豪,等.小麦脱皮机转子的轻量化设计[J].食品与机械,2020,(6):107-111.
ZHAO Zhi-xin, XUE Xu-dong, REN Jiang-hao, et al. Lightweight design of wheat peeler rotor[J]. Food & Machinery,2020,(6):107-111.

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  • 在线发布日期: 2023-02-17
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