磨粉机粉碎流场数值模拟及参数优化
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(1. 华南理工大学机械与汽车工程学院,广东 广州 510641;2. 深圳市香雅食品有限公司,广东 深圳 518000)

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莫海军(1966—),男,华南理工大学副教授,博士。E-mail:mohj@scut.edu.cn

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广东省级科技计划项目(编号:2016B090918096)


Numerical simulation of pulverizing flow field and parameter optimization of the mill
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(1. School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou, Guangdong 510641, China; 2. Shenzhen Xiangya Food Co., Ltd., Shenzhen, Guangdong 518000, China)

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    摘要:

    采用Fluent软件对“粉碎—盘磨”两级磨粉机的粉碎流场进行数值模拟研究,对比分析刀片分布方案对循环流场的影响及规律;运用正交试验设计方法对粉碎刀片进行参数优化,分析刀片偏转角、刀片长度及刀片间距对粉碎效果的影响规律,并进一步探讨刀片转速对粉碎效果的影响;为获得磨粉最佳的性能参数,对物料粉碎进行试验,以粉碎转速、粉碎时间、磨盘间隙为影响因素,以粒度合格率和耗电量为目标函数,进行三因素三水平回归试验,利用Design-Expert软件对该模型优化求解得到最佳参数组合。结果表明:刀片呈上下螺旋状分布,刀片偏转角为60°、刀片长度为120 mm、刀片间距为等距30 mm 时,有着良好的粉碎效果;刀片转速对物料最大剪切应变率、动压力、湍流动能的影响呈线性关系;当粉碎转速为1 500 r/min,粉碎时间为20 s,磨盘间隙为0.045 mm 时,粒度合格率(80目以上为合格)达90.4%,耗电量为118.3 kJ。

    Abstract:

    The Fluent software was used to simulate the pulverization flow field of the “pulverizaing-disc grinding” two-stage mill. The influence and law of the blade distribution scheme on the circulating flow field were compared and analyzed. The parameters of the pulverizing blade were optimized by orthogonal design method. The rules of the blade deflection angle, the blade length and the blade pitch on the pulverization effect were analyzed, and the influence of the blade rotation speed on the pulverization effect was further discussed. The material pulverization was experimented to obtain the best performance parameters of the Mill. Taking the pulverization rotating speed, the pulverization time and the disc gap as the influencing factors, the three-factor and three-level regression experiments were carried out with the particle size qualification rate and power consumption as the objective function. The optimum parameter combination was optimized by using Design-Expert software. The results show that the pulverization effect is good when the blade has a spiral distribution, the blade deflection angle is 120 mm, the blade spacing is 30 mm. The effect of blade rotation speed on the maximum shear strain rate, dynamic pressure and turbulent flow energy of the material is linear. When the pulverizing rotation speed is 1 500 r/min, the pulverization time is 20 s, and the grinding disc gap is 0.045 mm, the particle size pass rate (more than 80 mesh is qualified) up to 90.4%, and the power consumption is 118.3 kJ.

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莫海军,凌涛,张泽军.磨粉机粉碎流场数值模拟及参数优化[J].食品与机械,2019,(10):58-64.
MOHaijun, LINGTao, ZHANGZejun. Numerical simulation of pulverizing flow field and parameter optimization of the mill[J]. Food & Machinery,2019,(10):58-64.

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  • 收稿日期:2019-05-10
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  • 在线发布日期: 2022-11-24
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