适应细支卷烟加工特性的柔性风选系统优化设计
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(1. 湖北中烟工业有限责任公司襄阳卷烟厂,湖北 襄阳 441000;2. 徐州众凯机电设备制造有限公司,江苏 徐州 221003)

作者简介:

袁海霞,女,湖北中烟工业有限责任公司襄阳卷烟厂工程师,学士。

通讯作者:

郑茜(1967—),女,湖北中烟工业有限责任公司襄阳卷烟厂工程师。E-mail: 502647843@qq.com张胜华(1972—),男,湖北中烟工业有限责任公司襄阳卷烟厂高级工程师,硕士。E-mail: zhangshh@hbtobacco.cn

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中国烟草总公司科技重大专项项目(编号:110201601020〔XZ-11〕)


Optimization design of flexible pneumatic separation system adapted to the processing characteristics of slim cigarettes
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(1. Xiangyang Cigarette Factory, China Tobacco Hubei Industrial Co., Ltd., Xiangyang, Hubei 441000, China; 2. Xuzhou Zhongkai Mechanical and Electrical Equipment Manufacturing Company, Xuzhou, Jiangsu 221003, China)

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    摘要:

    为降低细支卷烟烟丝中的梗签含量和在线剔除梗签中的烟丝,改善烟丝结构,提升细支卷烟产品质量及其稳定性,基于现有二级叶丝风选系统,设计了适应细支卷烟大流量叶丝风选的三级柔性风选系统。该系统主要包括进料机构、梳丝辊、三级风选箱体、旋风落料器(沉降式落料器)、输送机构、出料机构及除尘管道等部分组成,通过一级、二级风选最大程度地“丝中选梗”,三级风选“梗中选丝”,实现成品烟丝中梗签含量的有效降低,同时增加被剔除梗签中合格烟丝的回收利用。以黄鹤楼某细支卷烟为对象进行测试,结果表明:改进后的叶丝柔性风选系统能够有效降低烟丝中梗签含量及剔除梗签中的烟丝含量,风选剔除梗签含丝率降低20%以上,烟支含梗率由1.06%降低至0.74%;烟支物理指标均有不同程度提升,烟支刺破等外观质量缺陷问题得到了有效的改善。该系统在提升产品质量的同时可提高原料综合利用率。

    Abstract:

    To reduce the stem sliver content in cut tobacco of slim cigarettes and the cut tobacco content in online removed stem sliver, improve cut tobacco size distribution, and enhance product quality and its stability of slim cigarettes, a three-stage flexible pneumatic separation system was designed adapting to high-flow pneumatic separation of cut lamina of slim cigarettes based on the two-stage pneumatic separation system of cut lamina. The system was mainly made up of input unit, loosening roller, three-stage pneumatic separation tanks, cyclone blanker (settling blanker), transportation unit, output unit, dust extraction pipe and other parts. Its first and second stage pneumatic separation system could screen stem sliver out from cut tobacco at the largest degree, and the third stage pneumatic separation system screened cut tobacco out from removed stem sliver, realizing the effective decrease of the stem sliver content in cut tobacco and increasing recycle of cut tobacco in removed stem sliver. A brand of slim cigarette of Huanghelou was test on the new pneumatic separation system, and the results showed that it could decrease the stem sliver content in cut tobacco and the cut tobacco content in removed stem sliver effectively. The rate of cut tobacco content in removed stem sliver decreased by more than 20%, and the rate of stem sliver content in cigarettes was reduced from 1.06% to 0.74%. The physical indicators of cigarettes have been improved to varying degrees, and the appearance quality defects such as puncture of cigarettes have been effectively ameliorated. The system improved the product quality and the comprehensive utilization rate of raw materials at the same time, and provided a technological support for sustainable and healthy development of slim cigarettes.

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袁海霞,郑茜,张胜华,等.适应细支卷烟加工特性的柔性风选系统优化设计[J].食品与机械,2019,(9):122-126.
YUANHaixia, ZHENGXi, ZHANGShenghua, et al. Optimization design of flexible pneumatic separation system adapted to the processing characteristics of slim cigarettes[J]. Food & Machinery,2019,(9):122-126.

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  • 收稿日期:2019-05-25
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  • 在线发布日期: 2022-11-24
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