基于EDEM的双锅曲毫机仿真试验
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(1. 安徽农业大学工学院,安徽 合肥 230036;2. 安徽农业大学茶树生物学与资源利用国家重点实验室,安徽 合肥 230036)

作者简介:

李为宁,男,安徽农业大学在读硕士研究生。

通讯作者:

李兵(1971—),男,安徽农业大学副教授,博士。E-mail:libing@ahau.edu.cn

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基金项目:

国家重点研发计划(编号:2018YFD0700504,2017YFD0400801);安徽省教育厅自然重点项目(编号:KJ2017A133)


Simulation test of double-pan roasting machine based on EDEM
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(1. School of Engineering, Anhui Agricultural University, Hefei, Anhui 230036, China; 2. State Key Laboratory of Tea Plant Biology and Utilization, Anhui Agricultural University, Hefei, Anhui 230036, China)

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    摘要:

    利用Solidworks建立了双锅曲毫机的3D几何模型,基于离散元法建立茶叶颗粒的颗粒模型和接触力学模型。将上述模型导入EDEM软件中,并根据实际珠茶炒制工艺设置关键技术参数。以提高珠茶成形率和降低珠茶碎茶率为目标,对炒板关键运动学参数摆幅及摆速进行了仿真计算,得到了珠茶颗粒在成形过程中的运动学及动力学曲线。为验证仿真的正确性,设计了二因素三水平正交试验,结果表明:珠茶做形品质的主要影响因素依次为摆速和摆幅。当弧形炒板的摆速为85 r/min,摆幅为80°时,珠茶颗粒的成形率为91.1%,碎茶率为6.5%,同时具有较好的成茶品质。EDEM仿真与正交试验结果基本一致。

    Abstract:

    Because traditional design method is difficult to analyze the movement process of gunpowder tea particles in frying pan, the 3D geometric model of the double-pan roasting machine was designed based on Solidworks, the tea particle model of geometric and contact mechanics was established based on the discrete element method, the models were imported into EDEM, and the key technical parameters were set up according to the actual frying process of gunpowder tea. The swing amplitude and swing speed of the key kinematics parameters of the frying plate were simulated based on EDEM in order to improve the shaping rate of gunpowder tea and reduce the broken rate of gunpowder tea, the kinematics and dynamics curves of gunpowder tea particles in the shaping process were obtained. The orthogonal experiment of 2 factors and 3 levels was designed in order to test the correctness of the simulation. The results showed that: the main factors affecting the shaping quality of gunpowder tea were swing speed and swing amplitude respectively. The shaping rate of gunpowder tea was 91.1% and the broken rate of gunpowder tea was 6.5%, when the swing speed of the frying plate was 85 r/min and the swing amplitude was 80 degrees, the tea quality was good. The EDEM simulation results were basically consistent with the orthogonal test results.

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李为宁,宋扬扬,李兵.基于EDEM的双锅曲毫机仿真试验[J].食品与机械,2019,(6):90-95.
LIWeining, SONGYangyang, LIBing. Simulation test of double-pan roasting machine based on EDEM[J]. Food & Machinery,2019,(6):90-95.

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  • 收稿日期:2019-01-14
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  • 在线发布日期: 2022-11-25
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