模具用弓形架结构拓扑优化及疲劳分析
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(1. 西京学院机械工程学院,陕西 西安 710123; 2. 北京星航机电装备有限公司,北京 100074)

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邱海飞(1983—),男,西京学院副教授,硕士。E-mail:qhf8386@163.com

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陕西省教育厅科研计划项目(编号:15JK2177);西京学院科研基金项目(编号:XJ150216)


Topological optimization and fatigue analysis of arch frame structure used for mould
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(1. College of Mechanical Engineering of Xijing University, Xi’an, Shaanxi 710123, China; 2. Beijing Xinghang Electro-mechanical Equipment Co., Ltd., Beijing 100074, China)

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    摘要:

    为了克服现有非标模具夹紧机构的缺陷和不足,采用变密度法对其承载基体弓形架进行结构拓扑优化。通过分析比较3种制造约束方案的拓扑优化结果,发现采用“对称和拔模约束”时,弓形架拓扑结构具有较好的形貌特征和可制造性,而且其质量较之前减轻了约55.5%,在提高材料利用率的同时,实现了夹紧机构的轻量化。有限元静力学分析结果表明,经拓扑优化的弓形架符合结构强度和刚度设计要求。通过疲劳和损伤分析可知,该夹紧机构具有2年以上的安全使用寿命,而且在实际使用过程中损伤较小,有利于延长使用寿命、节省成本。

    Abstract:

    In order to overcome faultiness and shortcomings of the existing clamping mechanism on non-standard mould, as a basis of load bearing on the mechanism, the arch frame structure was topological optimization designed with variable density method. Through analyzing and comparing the results of topology optimization from three manufacturing constraints, the adopted time of the “symmetrical and draft constraints” was finally found, and the arch frame had better morphological characteristics and manufacturability. moreover, its quality was reduced by about 55.5% compared with the original structure. the lightweight design of the mechanism was realized while improving material utilization ratio. The results of finite element static analysis showed that the arch frame optimized by topology was accorded with requirements of structural strength and stiffness design. In conclusion, the clamping mechanism could service two more years, and the damage of it was also less in the actual use process.

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邱海飞,韩斌斌.模具用弓形架结构拓扑优化及疲劳分析[J].食品与机械,2019,(3):99-103.
QIUHaifei, HANBinbin. Topological optimization and fatigue analysis of arch frame structure used for mould[J]. Food & Machinery,2019,(3):99-103.

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  • 收稿日期:2019-10-09
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  • 在线发布日期: 2022-11-26
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