水力旋流器固液分离特性的数值模拟与优化
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(四川理工学院过程装备与控制工程四川省高校重点实验室,四川 自贡 643000)

作者简介:

王勇,男,四川理工学院在读硕士研究生。

通讯作者:

曾涛(1967—),女,四川理工学院教授,博士。E-mail: 396109721@qq.com

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四川省科技厅支撑计划项目(编号:2014GZ0132);四川省科技厅重点研发项目(编号:2017SZ0167);过程装备与控制工程四川省高校重点实验室开放基金科研项目(编号:GK201704);四川省青年科技创新研究团队专项计划项目(编号:2017TD0027);四川理工学院创新基金项目(编号:y2017022)


Numerical simulation and optimization on solid-liquid separation performance of hydrocyclone
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(Key Laboratory in Sichuan Colleges on Industry Process Equipments and Control Engineering, Sichuan University of Science & Engineering, Zigong, Sichuan 643000, China)

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    摘要:

    采用计算流体力学(CFD)软件对水力旋流器内玉米淀粉颗粒的分离效能和分离过程进行数值模拟,对比分析进口流速、分流比和进料浓度变化对旋流器分离效率的影响及其变化规律,考察不同粒径淀粉颗粒在旋流器内的体积分数分布。运用响应面法(RSM)中Box-Behnken试验设计对水力旋流器进行参数优化,分析进口流速、分流比和进料浓度对玉米淀粉分离效率的影响规律,并建立二次多项回归模型。结果表明:进口流速、分流比、进料浓度对玉米淀粉分离效率均有影响,且影响分离效率的大小顺序为:分流比>进料浓度>进口流速;适当调整进口流速、分流比和进料浓度有利于提高旋流器的分离效率;通过响应面法优化得到的最佳参数条件为:进口流速8 m/s、分流比5%、进料浓度12%,该条件下水力旋流器分离效率为98.84%。

    Abstract:

    Numerical simulation of the corn starch granule dynamics were performed by software of computational fluid mechanics to characterize the separation performance and separation process of hydrocyclone. The effects of parameters such as inlet velocity, split ratio, and feed concentration on separation efficiency of hydrocyclone were compared and analyzed, and the volume fraction distribution of different size starch granules in hydrocyclone was investigated. The response surface methodology (RSM) analysis of Box-Behnken experimental design to optimize parameters. The influence of inlet velocity, split ratio, and feed concentration on hydrocyclone separation efficiency were measured, and quadratic regression equations were constructed to examine the optimization parameter. The results indicated that the inlet velocity, split ratio, and feed concentration had an effect on the separation efficiency of the corn starch and order of effect as followed: split ratio>feed concentration>inlet velocity, and could be adjusted properly to improve the separation efficiency of hydrocyclone. The optimum parameter condtion was as followed: inlet velocity was 8 m/s, split ratio was 5%, feed concentration was 12%. Under the optimal parameter condition, the separation efficiency of hydrocyclone was 98.84%.

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王勇,曾涛,徐银香,等.水力旋流器固液分离特性的数值模拟与优化[J].食品与机械,2018,34(1):78-83,208.
WANGYong, ZENGTao, XUYinxiang, et al. Numerical simulation and optimization on solid-liquid separation performance of hydrocyclone[J]. Food & Machinery,2018,34(1):78-83,208.

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  • 收稿日期:2017-09-22
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  • 在线发布日期: 2023-03-17
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