小袋山核桃仁包装机袋膜纠偏模糊控制系统设计
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(1. 安徽农业大学工学院,安徽 合肥 230036;2. 农业部南方农业装备科学观测实验站,安徽 合肥 230036)

作者简介:

胡汪洋,男,安徽农业大学在读硕士研究生。

通讯作者:

曹成茂(1964—),男,安徽农业大学教授,博士。E-mail:caochengmao@sina.com

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基金项目:

国家自然资金面上项目(编号:51475002);安徽省农业机械管理局富民工程科技攻关资助项目(编号:2015FMGC-012)


Design of the rectifying fuzzy control system of the bag film of pouch pecan kernel packaging machine
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(1. College of Engineering, Anhui Agricultural University, Hefei, Anhui 230036, China; 2. Scientific Observing and Experimental Station of Agriculture Equipment for the Southern China Ministry of Agricultural, Hefei, Anhui 230036, China)

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    摘要:

    为减小小袋山核桃仁包装机袋膜跑偏对产品外观与质量造成的影响,提出基于模糊控制的智能纠偏控制方案。在分析拉膜机构工作过程中袋膜跑偏原因与纠偏可行性的基础上,设计了纠偏控制模型,通过CCD传感器检测袋膜偏移量,建立模糊控制规则,实时调控拉膜速度与纠偏辊偏移角度,控制袋膜偏移量始终在要求范围内。利用改进DF-50B2型粉料自动包装机作为试验平台进行纠偏试验,并通过LabVIEW软件对纠偏模糊控制系统输出效果进行测试。试验结果表明,该控制系统具有较好的纠偏效果,拉膜速度为80 mm/s时的纠偏精度最高达0.52 mm,包装重量对纠偏效果没有较明显影响,但拉膜速度越大时袋膜偏移量也越大。该控制系统在保证产品质量前提下,加快了包装速度,进而提高了包装机工作效率。

    Abstract:

    In order to reduce the influence on the appearance and quality of production on the pecan kernel pouch packaging machine, caused by bag film deviation, we proposed an intelligent control scheme based on fuzzy control. Firstly, the reasons of bag film deviation and the rectification feasibility in the working process of the film-drawing mechanism was analyzed. Furthermore, a model of deviation correction control was designed to detect the offset of the bag film by using the CCD sensor, and the fuzzy control rules were established to adjust the film-drawing velocity and the deviation angle of correcting rod in real time. This could ensure the bag film offset always within the required range. The improved DF-50B2 powder automatic packing machine was used as the test platform to rectify the deviation. In addition, the output effect of fuzzy control system was tested by LabVIEW software. The experimental results showed that the control system had a preferable rectifying effect. When the drawing speed was set at 80 mm/s, the maximum rectification precision of fuzzy control was 0.52 mm, and the packaging weight had no obvious influence on the rectify deviation effect, the film offset increasing with the film-drawing velocity. The control system could accelerate the packaging speed on the premise of ensuring the product’s quality requirements, which also improved the efficiency of packaging machine.

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引用本文

胡汪洋,曹成茂,吴正敏,等.小袋山核桃仁包装机袋膜纠偏模糊控制系统设计[J].食品与机械,2017,33(8):59-65.
HUWangyang, CAOChengmao, WUZhengmin, et al. Design of the rectifying fuzzy control system of the bag film of pouch pecan kernel packaging machine[J]. Food & Machinery,2017,33(8):59-65.

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  • 在线发布日期: 2023-03-10
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