一种骨抽提复合搅拌热压装置的研制与应用
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(1. 甘肃农业大学食品科学与工程学院,兰州 730070;2. 中国农业科学院农产品加工研究所,北京 100193)

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吴婷,女,甘肃农业大学在读硕士研究生。

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国家现代农业(肉牛牦牛)产业技术体系资助项目(编号:CARS-38);农业部“引进国际先进农业科学技术”项目(编号:2016-X31)


Design and test of hot pressing extraction equipment with composite rotary agitation and auto-discharging for bone extract
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(1. Food Science and Engineering Department of Gansu Agricultural University, Lanzhou 730070, China;2. Institute of Agro-Products Processing Science and Technology, Chinese Academy of Agricultural Sciences, Beijing 100193, China)

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    摘要:

    研制出一种复合旋转搅拌自卸渣式热压抽提装置,该装置包括罐体、复合搅拌装置、投料装置三部分。装置采用卧式搅拌提取,避免了常规提取方式中提取液与固体物料混合不匀的难题,极大提高了加热速率和抽提效率;所采用的推进式刮板搅拌器和混合平桨式搅拌桨等距离相间隔安装,电机可以实现正反转,自动执行提取过程和出渣过程;使用夹套与搅拌内轴两维度加热法,缩短了升温时间,节约了能耗。以鸡骨为原料进行热压抽提工艺优化试验,结果表明:骨胶原蛋白提取率高达80%以上,节省蒸汽20%,升温时间从1.5 h缩短为40 min。该装置解决了常规提取罐提取不彻底、不易分离油脂、通用性差、对厂房和辅助设备要求高的问题,设备自动化程度高,是一种安全、高效、节能的热压抽提装置。

    Abstract:

    Design a type of hot pressing extraction equipment with composite rotary agitation and auto-discharging, which consists of three parts: tank, composite rotary agitation device and feeding device. The equipment is a horizontal stirring extraction, to avoid the problem that the extract is mixed with the solid material irregularity in conventional extraction method, and greatly increase the heating rate and extraction efficiency. Propelled scraper agitator and mixing paddle type impeller installed spaced equidistant, and the motor can forward and reverse, which make the extraction process and the process of tapping automatic. The use of two dimensional heating via jacket and stirring shaft, shorten the heating time and save energy. Hot-pressing extraction with chicken bone as raw material, and the results show that the extraction rate of bone collagen is more than 80% with almost 20% steam saving, and the heating time is from 1.5 h to 40 min. The equipment solves the problem such as conventional extraction tank extraction incompletely, extracting oil uneasy, poor universality, high demands on plant and ancillary equipment and so forth. The equipment is a high degree of automation, safe, efficient, energy-saving hot extraction equipment.

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引用本文

吴婷,贾伟,张春晖,等.一种骨抽提复合搅拌热压装置的研制与应用[J].食品与机械,2016,32(8):79-82.
WUTing, JIAWei, ZHANGChunhui, et al. Design and test of hot pressing extraction equipment with composite rotary agitation and auto-discharging for bone extract[J]. Food & Machinery,2016,32(8):79-82.

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  • 收稿日期:2016-03-27
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  • 在线发布日期: 2023-03-09
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